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Sandwich Panels / Selection

Specifying XPS sandwich panels: core, facings & use

Define both faces and the core, then check the complete panel against its intended environment, supports and performance requirements.

Specifying XPS sandwich panels: core, facings & use
AI-generated illustration: Sandwich-panel core and facing options in a partition-planning setting. Available combinations must be confirmed for the project.

“XPS sandwich panel” describes a family of constructions. Two panels with the same overall thickness may have different facings, core grades, bonding arrangements and edge details. Specify the complete construction before comparing price or assuming a panel is suitable for a particular building element.

Write the panel from one face to the other

Name the material, thickness and finish of face A; identify the XPS core and its thickness; then define face B separately. Note any protective film and fabrication requirements. Banarta lists several facing options, including HPL, PVC, FRP, ACP, SPC, plywood and aluminium sheet. Listing an option does not establish its suitability for every environment.

Part of the specificationQuestions for the project
Face A and face BWhich side is exposed? What finish, cleaning and moisture conditions apply?
CoreWhat thickness and grade does the design require?
Finished panelWhat overall thickness, flatness, tolerances and evidence are needed?
ConnectionsWhat supports, fixings, joints and edge closures are specified?
ExposureIndoor/outdoor conditions, temperatures and any special requirements
SupplyPanel schedule, cut-outs, packing and identification
Actual Banarta composite-panel image. A different facing creates a different configuration to review.
Actual Banarta composite-panel image. A different facing creates a different configuration to review.

Separate core properties from panel performance

Core compressive strength does not establish the bending capacity of a finished panel, the permitted support span or the performance of a wall. Facings, bonding, geometry, supports and connections all form part of the design. Where a project has structural, fire, thermal or acoustic requirements, request evidence applicable to the actual configuration and its intended use.

Let the use determine the questions

A partition, a lining and a refrigerated enclosure may have different demands. For example, a surface exposed to regular cleaning needs a defined finish and compatible joint treatment. An opening requires edge and connection details. Discuss these conditions before choosing a facing from a sample colour alone.

A useful first enquiry

  • Attach the proposed section and support arrangement.
  • Specify both facings rather than writing only the visible colour.
  • List overall dimensions, quantities and cut-outs on a drawing.
  • State required reports and the destination’s project requirements.
  • Ask the supplier to identify exceptions and confirm the quoted construction.

Use the XPS Foam Composite Panels range to start that discussion. A configuration-specific answer is more useful than a general promise that one panel can serve every application.

Sources & product references

Product ranges are not a declaration for every configuration. Use current documents for the selected supply. External references explain general principles and do not certify Banarta products.

Discuss your requirements

Send the application, drawings and quantities so we can discuss the relevant material configuration.

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