BANARTA
A panel schedule tells the supplier what to make; a connection detail tells the installer how the panels become an assembly. Keep both documents coordinated. A change to panel thickness, facing or opening position can also change the edge treatment, fixing or seal arrangement.
Confirm the XPS sandwich panel core and facing specification first, so connection details refer to the agreed panel construction.
Why five 1200 mm panels may not fit a 6000 mm opening
The opening must accommodate panels and the specified joints. Five panels at 1200 mm already occupy 6000 mm before any joint or end allowance. If the drawing requires clear gaps, ignoring them produces an oversized row.
For arithmetic only, assume five equal butt-jointed panels, four internal gaps of 3 mm and two end allowances of 5 mm. These gap values are fictional inputs, not recommended movement or sealant dimensions.
| Row component | Example width |
|---|---|
| Five 1200 mm panels | 6000 mm |
| Four internal gaps | 4 × 3 = 12 mm |
| Two end allowances | 2 × 5 = 10 mm |
| Total required clear opening | 6022 mm |
If the clear opening is fixed at 6000 mm, the arithmetic width per equal panel is (6000 − 12 − 10) ÷ 5 = 1195.6 mm, before the designer resolves fabrication and installation tolerances. Do not cut to this example: use the actual joint design, surveyed opening and approved panel schedule. Overlapping or interlocking profiles need their own effective-cover-width calculation.
Keep three measurements on the same drawing
- Clear opening: the space measured between the defined supports or frame datums.
- Finished panel size: the physical part that fabrication must supply, including its edge profile.
- Installed module: the repeat width after the selected joints or overlaps are accounted for.
This also changes the cutting layout and yield. Resolve a discrepancy on the drawing before production instead of relying on unplanned site trimming, which may remove an intended edge closure or fixing zone.
Give each connection a detail reference
Mark board joints, corners, bases, heads, openings and service penetrations on the layout. Link each to a detail showing the panel construction and adjacent support. Identify which components are supplied with the panel order and which are supplied by the installation contractor.
| Detail to coordinate | What should be explicit |
|---|---|
| Support and fixing | Substrate, fixing type and design requirements; no assumed universal spacing |
| Panel edge | Profile, closure and any exposed core treatment |
| Joint seal | Compatible materials and required continuity through corners |
| Opening | Frame, edge support and interface with the adjacent component |
| Movement | Where the design accommodates dimensional movement |
| Installation access | Sequence that allows fixings and seals to be completed and checked |
Resolve tolerances before choosing the sequence
Compare the dimensions of the supporting structure with the panel layout and agreed tolerances. Decide how small deviations will be handled without changing the intended joint geometry. Avoid leaving the installer to trim or force-fit a panel in a way that alters the approved connection.
Use a trial assembly for unfamiliar details
For a custom arrangement, agree a representative trial connection or sample assembly before the full installation. Check fit, tool access, surface protection and the proposed inspection sequence. A trial fit is useful evidence for assembly coordination; it does not replace required testing or engineering verification.
Plan checks before concealment
- Confirm that panel references and drawing revisions match.
- Review support conditions and opening dimensions.
- Check specified edge and seal materials are available and compatible.
- Record completed connections before covering layers hide them.
- Refer any changed fixing, cut-out or joint to the responsible designer rather than improvising.
For moisture-sensitive enclosures, the panel face is only one part of the boundary. Corners, junctions and penetrations need continuous detailing appropriate to the design. Do not infer fire, water or structural performance from the core or facing name alone.
Send the panel layout and connection sketches when discussing XPS Foam Wall Sandwich Panel. The aim is to identify missing decisions before manufacture or installation, not after the first panels have been fixed.
Sources & product references
Product ranges are not a declaration for every configuration. Use current documents for the selected supply. External references explain general principles and do not certify Banarta products.
